Boeing's Starliner makes progress ahead of flight test with astronauts

NASA and Boeing continue to make progress toward the company's second uncrewed flight test of the CST-100 Starliner spacecraft prior to flying astronauts to the International Space Station as part of NASA's Commercial Crew Program. The Commercial Crew Program currently is targeting no earlier than December 2020 for launch of the uncrewed Orbital Flight Test-2 (OFT-2) pending hardware readiness, flight software qualification, and launch vehicle and space station manifest priorities. Over the summer, Boeing's Starliner team focused on readying the next spacecraft for its upcoming flight tests as well as making improvements identified during various review processes throughout the beginning of the year. NASA also announced an additional crew assignment for its first operational mission, NASA's Boeing Starliner-1, with astronauts to the space station. Here's more on the recent progress: Teams from Boeing are well into final assembly of the crew and service modules that will fly OFT-2 to the space station inside of the company's Commercial Crew and Cargo Processing Facility (C3PF) at NASA's Kennedy Space Center in Florida. OFT-2 will fly a new, reusable Starliner crew module providing additional on-orbit experience for the operational teams prior to flying missions with astronauts. For Boeing's Commercial Crew missions, the Starliner spacecraft will launch atop a United Launch Alliance Atlas V rocket.

With the majority of assembly complete, recent progress is focused on the NASA docking system re-entry cover, which was added to the design for additional protection of the system. The team also has completed the installation of the Starliner propellant heater, thermal protection system tiles and the air bags that will be used when the spacecraft touches down for landing. As final production activities continue to progress, the crew module recently entered acceptance testing, which will prove out the systems on the spacecraft before it's mated with its service module.

In Houston, the software team is nearing the final stages of modifying and re-verifying the flight code after the first uncrewed flight test. As part of that effort, the team recently began a major milestone called Formal Qualification Testing, which is a comprehensive test of flight software and an important step in preparing for an end-to-end mission rehearsal test.

Boeing also remains focused on incorporating the recommendations from the joint NASA-Boeing Independent Review Team with almost 75% of the 80 proposed actions implemented. The independent team was formed to review anomalies experienced during OFT, which led to Starliner not reaching its planned orbit or docking to station as planned, and to provide recommendations to ensure a robust design for future missions. In addition to opting to re-fly its uncrewed flight test, Boeing elected to comprehensively implement all of the recommendations provided by the review team.

Following a successful OFT-2, Boeing will focus full attention on preparations for its final flight test with astronauts and is already completing work on the Crew Flight Test spacecraft in parallel. Teams continue refurbishing the crew module flown on Starliner's first uncrewed flight test for reuse with astronauts. After removing and conducting checkouts on various systems and flight hardware, Boeing is preparing to reassemble the vehicle for flight. Soon, outfitting of the crew module's interior will begin along with packing parachutes and airbags ahead of installation. The vehicle's NASA Docking System has been modified to accommodate the new cover, and outfitting of subsystem components continues on the spacecraft's brand new service module.

Crew Updates and Target Flight Schedules
In advance of the OFT-2 mission, flight control teams from NASA and Boeing completed an integrated launch-to-docking simulation in August with additional mission simulations on the horizon as the teams fine-tune flight rules and procedures.

After a successful OFT-2, Boeing and NASA will fly Starliner's first crewed mission, the Crew Flight Test, currently targeted for no earlier than June 2021, with the first post-certification mission, called Starliner-1, tentatively scheduled for no earlier than late December 2021.

The CFT crew members are Boeing astronaut Chris Ferguson and NASA astronauts Mike Fincke and Nicole Mann.

In addition to training for living and working on station, astronauts continue to work closely with Starliner test teams. Several crew members plan to participate in ongoing acceptance testing of the OFT-2 crew module inside the C3PF.

Recently, the CFT crew helped test software updates with real flight hardware in Boeing's Avionics and Software Integration Lab in Houston. They practiced performing manual separation events for several low likelihood contingencies, demonstrating the software improvements had no adverse effect on controls needed to stay safe in any situation. The crew also participated in procedural dry runs for future life support tests with the Starliner spacecraft in Florida. Later this year, the CFT crew will be suited inside the spacecraft with the vehicle providing all of their life support.

NASA astronauts Sunita Williams, Josh Cassada and Jeanette Epps are crew members of the Starliner-1 mission. Cassada and Williams were both selected for the mission in August 2018, and NASA announced Epps' assignment Aug. 25.

Astronauts for both CFT and Starliner-1 missions regularly participate in rehearsals of launch and mission operations in both normal and emergency scenarios. They also are continuing with on-going mission-specific training for life in orbit including the work they'll perform after joining their respective Expedition crews awaiting them on station.

The goal of NASA's Commercial Crew Program is safe, reliable and cost-effective transportation to and from the International Space Station. This could allow for additional research time and increase the opportunity for discovery aboard humanity's testbed for exploration, including helping us prepare for human exploration of the Moon and Mars.

Boeing CST-100 Starliner takes next step for orbital flight test

The Boeing CST-100 Starliner spacecraft that will launch to the International Space Station on the company's uncrewed Orbital Flight Test for NASA's Commercial Crew Program (CCP) has taken a significant step toward launch. Starliner rolled out of Boeing's Commercial Crew and Cargo Processing Facility at NASA's Kennedy Space Center in Florida on Nov. 21, making the trek on a transport vehicle to Space Launch Complex 41 at Cape Canaveral Air Force Station. "This is critical to our future as a nation," said Kennedy's center director Bob Cabana. "We've got to get astronauts flying on U.S rockets from U.S. soil, and this is just a huge step forward." Cabana was joined by CCP and Boeing leaders in a gathering of employees and families to watch Starliner roll out of the factory. "For the team that has built the first American spacecraft designed to land on land, and to get it rolling out, is absolutely incredible," said John Mulholland, Vice President and Program Manager of Boeing Commercial Crew Programs. "Something this complex takes a huge team." "Look at that amazing sight and what your success looks like," said Kathy Lueders, NASA's Commercial Crew Program Manager. "We're not done yet. We've got to step into the mission carefully, fly this vehicle up to the space station, and bring it home safely." At the pad, Starliner was hoisted up at the Vertical Integration Facility and secured atop a United Launch Alliance Atlas V rocket for the flight test to the space station. The Atlas V rocket that will carry Starliner comprises a booster stage and dual-engine Centaur upper stage, as well as a pair of solid rocket boosters.

NASA astronauts Mike Fincke and Nicole Mann and Boeing astronaut Chris Ferguson were on hand to witness the rollout milestone ahead of the uncrewed flight test.

"This is the dawn of a new era," said Ferguson. "For all of you youngsters out there who came out here early to watch, I'm glad you were a part of this. This is really important because this is your future, too."

"We're looking forward to the day when we're launching people on a regular basis," said Fincke. "As graduates of military test pilot schools, we are really excited to see how Starliner's going to behave; we know it's going to be awesome, and we're going to get all kinds of really great test data from it."

The uncrewed flight test, targeted to launch Dec. 17, will provide valuable data on the end-to-end performance of the Atlas V rocket, Starliner spacecraft and ground systems, as well as in-orbit, docking and landing operations. The data will be used as part of NASA's process of certifying Boeing's crew transportation system for carrying astronauts to and from the space station.

"It comes down to trust," said Mann. "I'm talking about trust in the individuals-our fellow Americans-who are building this spacecraft and making this possible. You walk around the factory and there is this amazing attention to detail, and it gives you this great level of confidence," said Mann.

NASA is working in partnership with Boeing and SpaceX to launch astronauts on American rockets and spacecraft from American soil for the first time since 2011. Safe, reliable and cost-effective human transportation to and from the space station will allow for additional research time and increase the opportunity for discovery aboard humanity's testbed for exploration.